Hi,

I work as a continuous improvement engineer and I’ve been discussing getting a 3D Printer for our shop here. Main applications would be:

  • Prototyping tools, jigs, parts, etc
  • Small custom parts for use on equipment

The main thing I’m struggling with is there’s so much technology and brands now! I decided to reach out for more insight. The main requirements are essentially:

  • Food safe plastic OR Metal Detectable plastic (plastic with metal impregnated)

I would appreciate any help or direction!

  • rambos@lemm.eeEnglish
    3·
    1 year ago

    For main application (prototyping, tools, parts, etc) you should be fine with any hoby printer. Safe bet is prusa, but it realy depends on your budget and expectations.

    I dont know what exactly you want to do with your printer, I stopped being the guy saying printing is not food safe, but since you mentioned manufacturing I think you need a warning.

    For food safe manufacturing, if you are doing it to make money, you will have a hard time. Its not enough to get “food safe” filament if one even exists. You need certification for whole process, at least in EU. All parts around the filament should be food safe, and you need loads of paperwork to prove its safe. There is much more, but not worth to go deep into that since FFF printing is anti food safe technology. Like others said, uneven surface, tiny gaps everywhere and thermal properties are recipe for bacteria and other unhealthy crap. Coating will not fix that. Even if its a one time use product, you could still end up with small bits of filament in food etc. Stringing and imperfections are quite normal for FFF and I dont think resin is any better for this.

    If you want to play safe, get cheap printer for prototypes then order injection moulded or machined parts for production.

    If you plan to use it just for yourself, I dont think its dangerous, but I still dont recommend. PLA/PETG are probably best choice since they are easiest to work with if you dont need to use it at temps above 50-60C.

    There are also some extruders for chocolate and simmilar food materials, check that out.

    If you find filament with metal reinforcements, abrasion will probably eat your nozzles super quick. If you need magnetic plastic, its probably better to model your parts to fit metal or magnet peace inside. Its quite common to see people stopping printer midprint, inserting magnets and then continue printing.

    Also If you are worried about rust on magnets, you can paint them, dip into epoxy or maybe even powder coat.

    Edit: I saw people recommending some food-safe solutions. I never tried any of these, I have no experience in food production. Im working in production company that gave up on food-safe products (stainless steel) because it was too expensive and complex (not impossible tho) to follow all required rules and law. 3D printing is just my hobby and I used to have an idea of food-safe 3D printing long time ago. Gave up on that obviously. If you still decide to continue with your idea, Im interested, keep us updated. Good luck